l1tech,
I must disagree. I have over 40 years experience with brakes in both the US and in Europe long before the US adapted Disc Brakes as standard equipment on most vehicles.
Quality parts do help, but the factory is installing all new parts, and frankly they probably have a projected lifespan so that the customer will return to the factory authorized dealerships for servicing.
The brake pad contact points on the calipers are subject to rust, wear, nicks and burrs that cause stick-n-slip, metal to metal contact which caused the pads to vibrate.
Why spend $75 for a new brake rotor when 25 cents worth of brake grease at the appropriate points will solve the squealing problem??
In over 40 years, I have never encounter brakes sticking because of dirt build up! Sticking brakes are caused by hydraulic problems like pistons sticking because of pitting and corrosion on the piston or piston bores, or they are caused by knicks or burrs on the sliding parts of the caliper or mounting pins that prevent proper movement of these parts.
One of the biggest problems with the early Sport Trac's was squeaking brakes from the factory, so that would negate any claim of quality parts being the only cure for brake squeal. Unlike the dealership mechanic, the factory's goal is primarily maximun production and to save money on parts and labor. You sound like Ford...They want to ignore the problem exist and blame everyone else including the customer instead of spending 25 cents per vehicle to put a dab of grease on the moving brake parts that cause the squealing.
Quality brake pad manufacturers would not spend the extra money to provide Isolation pads for their brake pads if they were not needed and most quality brake pads come with isolation pads. Companies that manufacture brake grease and High Temp slicone for brakes would not be making these items if there were not any demand. Squealing brakes has always been a problem for many decades now and it does not matter if the brakes are factory installed or aftermarket.
Most repair manuals recommend the use of small dabs of brake grease on the pad tabs and sliding parts of the brake system. For nearly 40 years these manuals even recommended using dabs of brake greas on the backing plate where the shoes contact the backing plate on drum brakes.
The use of brake grease has been shown to be an inexpensive yet effective way to reduce or eliminate brake squeal without compromising brake life or stopping power and is accepted by the vast majority of mechanics who are not just out to sell more parts.
...Rich