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  1. D

    Squeaky Front Suspension???

    Pretty positive its the first time it'll have been replaced. Thanks.
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    Squeaky Front Suspension???

    I've read in some places that there are 2 sizes that come in a lower balljoint. Regular I guess it would be called and oversized depending on the ID of the hole? How do you tell which one is needed unless you remove the old one?
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    Squeaky Front Suspension???

    Also wondering if that ball joint can be changed in 2 hours.
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    Squeaky Front Suspension???

    Thanks for the suggestions. Actually located the sound. Passenger side lower ball joint. Does the knuckle HAVE to come off to replace it?
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    Squeaky Front Suspension???

    Will do on all suggestions. Thanks.
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    Squeaky Front Suspension???

    Guys my '03 ST has developed a squeak in the front suspension. Hear it almost all the time especially after getting a couple of loads of mulch yesterday. When I push up and down on the front bumper I can hear it on the passenger side front. Sounds like a dry bushing kinda sound. Any ideas on...
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    4.0 SOHC Rebuild?

    Coil got rid of most of the miss if not all of it. I STILL am hearing that clattering noise. Not as bad but still. I know its not inherent to the 4.0 because the one I had 265,000 miles on didn't do it as far as I can recall. Does anybody else hear a clattering noise like loose rocker arms...
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    4.0 SOHC Rebuild?

    Man! 19 hours? That's what it takes to flip the long block. Guess its because you're pulling and reinstalling the engine to do the job. I'm not the level of mechanic that could tackle that job nor do I have the specialized tools to do it. Looks like the miss in the engine is the coil anyway...
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    4.0 SOHC Rebuild?

    Has anybody ever rebuilt a 4.0 SOHC engine before or had to time the cams and chains? How labor intensive is it? I understand it takes some very specialized tools. Just wondering what a dealer would charge in hours to do something like that. Thanks gents.
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    03 Sport trac 4.0 Eating Coolant

    Hoping misfire is the coil. Will see what the dealer says Monday. Could I POSSIBLY be so lucky!? :banghead:
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    03 Sport trac 4.0 Eating Coolant

    OMG! I go out there this morning and checked around and found the coolant recovery tank bone dry and the radiator a few inches below full! Filled it back up and drove it around and it didn't suck that up. Slight miss is still there though. Still gonna take it back to the dealer today and drop it...
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    03 Sport trac 4.0 Eating Coolant

    Well got it back and engine #4 has a misfire in #4 cylinder. Will it ever end! Any ideas on what to check first on a #4 misfire? Going back to dealer Monday for them to make sure they seated everything and its all tight before I go back to the rebuilder AGAIN and wind up having to pay a...
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    03 Sport trac 4.0 Eating Coolant

    Thanks toptobottom. I sure wish I'd have done the same thing. Supposed to find out tomorrow if Dahmer is going to pay the entire bill. :banghead:
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    Engine replacement

    The #1 thing you need to make sure of is what the warranty is! TRUST ME! I am living a nightmare right now for not doing so. If they put a cap on the labor, RUN! If they put a cap on anything, RUN!!!!!! :banghead:
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    03 Sport trac 4.0 Eating Coolant

    Not sure my confidence in Dahmer Powertrain is as strong as it once was. While I appreciated them kicking in an extra $50 an hour toward installing the 3rd engine that is going in this week after the $1500 labor cap was eaten up on the first bad engine they sent, appears they are playing...
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    03 Sport trac 4.0 Eating Coolant

    Well Dahmer was able to get another engine from their supplier. Said that the result of the independent inspection resulted in validation that the noise is there in the front of the engine and that the engine running rough. Said it could be the cassette but that that is an 8-9 hour job so they...
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    03 Sport trac 4.0 Eating Coolant

    Engine builder sending an independent 3rd party inspector to assess the sound. :argue:
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    03 Sport trac 4.0 Eating Coolant

    Replaced pensioners and STILL making clattering noise. Waiting on rebuilder for direction. Dealer STILL saying it's also internal to this 2nd engine. We will never know if replacing the tensioner in the last one would have fixed it or not. What a flipping nightmare!
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    '03 ST Drivers Side Tensioner????

    Has anybody ever replaced the tensioner on an '03 ST 4.0 on the drivers side? Hard or easy? Have to pull the intake?
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    03 Sport trac 4.0 Eating Coolant

    Got some more specifics from the rebuilder. The left hand tensioner that failed is up by or on the head and they said it could have reasonably been missed by the visual inspection made by the dealer. I'm still not convinced that with the clattering noise it was making that the dealer shouldn't...
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