GEN2 STA High Performance Brakes.

Ford SportTrac Forum

Help Support Ford SportTrac Forum:

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

STAworx

Member
Supporting Member
4 wheel drive
2nd Gen owner
V8 Engine
Joined
Aug 4, 2020
Messages
64
Reaction score
53
Location
Denver
What engine do you have?
V8 engine
What year is your Sport Trac?
2010
What Generation is your Sport Trac?
2n Gen Owner
2010 STA HIGH PERFORMANCE BRAKES. I currently have a company in Phoenix building up a Killer WILWOOD performance / show brake kit for my STA. 15” Front Rotors (Aero6 Cal), 14” Rear rotors (4 piston). I will post photos, brake bias #’s, What to Avoid and current cost once completely installed. I can wait to put my Paws 🐾 on this Hardware. There is currently some Supply issues at the manufacture, so install date might be August, Booooo.
 

Attachments

  • 481CC4E2-9C1D-4BA0-94A6-610C59C02193.jpeg
    481CC4E2-9C1D-4BA0-94A6-610C59C02193.jpeg
    64.3 KB
  • CA1B5B3B-5CF1-49FA-93F0-4A07F689C86B.jpeg
    CA1B5B3B-5CF1-49FA-93F0-4A07F689C86B.jpeg
    56 KB
There is a set of custom brackets out there and the mustang kit bolts on.... 1 small rotor machining and brake line adaptor and your done!! but id still like to see their finished product...
 
From what I’ve learned, The biggest Bummer is that the REAR steering knuckles on the ST’s are not the bolt on caliper style. Now, this isn’t the worst thing in the world, cause it only takes minor machining (which the brake shop does in the pre building of the kit) to convert the rear Steering knuckle to a bolt on style caliper. Once this mod is done it allows you to retain the OE P-Brake and increase to a larger rotor size. It’s going to be a few months before I get the rear brake system installed, due to supply chain issues. I’ll post photos and info once I receive parts.
 
Some one has already climbed Everest!
 

Attachments

  • 9ED10BD6-C42A-421F-92A3-F1E6C08EEF42.jpeg
    9ED10BD6-C42A-421F-92A3-F1E6C08EEF42.jpeg
    111.6 KB
  • 438F1981-544A-4256-B58A-46035BDC7D2A.jpeg
    438F1981-544A-4256-B58A-46035BDC7D2A.jpeg
    83.1 KB
  • 370D5F4D-D746-4BE8-AAA5-9496966610C3.jpeg
    370D5F4D-D746-4BE8-AAA5-9496966610C3.jpeg
    111.4 KB
  • 9D809F7F-C136-46AF-8D3A-4DFA91154891.jpeg
    9D809F7F-C136-46AF-8D3A-4DFA91154891.jpeg
    125 KB
  • 00DCBF19-4C79-4C34-A1BB-859BDED9D65D.jpeg
    00DCBF19-4C79-4C34-A1BB-859BDED9D65D.jpeg
    126.4 KB
  • B2FBBA70-A2ED-4BD9-83A8-F381D3F2AF94.jpeg
    B2FBBA70-A2ED-4BD9-83A8-F381D3F2AF94.jpeg
    123.9 KB
  • 995E8B93-11F2-4DB0-85EC-1433A0E6C5FF.jpeg
    995E8B93-11F2-4DB0-85EC-1433A0E6C5FF.jpeg
    99.1 KB
Holy Billet Block of Beauty. 500% OCD right there starring back at you. That boys got some TALENT.
 
The first pic was the cast stock knuckle after the slide ears were cut off, the third pic was a look to see how or what would be needed to adapt some kind of caliper mount.
The truth is the stock wheel brgs are at best crap and would not handle 900hp? And that’s where this STA is going.
 
I wanted to use the GT350r Brembos front and rear and with my disc from Ford they were easy on the wallet, the billet knuckle was the only way to get factory rotors,caliper,E-brake,and the big/best thing a bolt on replaceable big horsepower wheel brg off the same mustang and a bonus was they come with 14 mm studs instead of 1/2 inch.
I installed the GT350r 3.73 Torsen diff up 2 inches do to lowering the truck 2-3 inches and the need to keep the axels as flat as I could. The stainless steel zip ties are holding everything at the new ride height Just to check.
p.s. this is just a jig so I can hack an wack and get it perfect on the real thing.
 

Attachments

  • 78D770F9-F50C-4063-B6A1-26C9E455C133.jpeg
    78D770F9-F50C-4063-B6A1-26C9E455C133.jpeg
    126.3 KB
  • 3E43428B-4231-4AFC-AD22-A49CDCD31FEB.jpeg
    3E43428B-4231-4AFC-AD22-A49CDCD31FEB.jpeg
    110.7 KB
  • 113B7423-B986-4BB0-88C5-35536911EA0D.jpeg
    113B7423-B986-4BB0-88C5-35536911EA0D.jpeg
    121.8 KB
  • 7F7FCD13-C3A4-4469-862B-3BD42F320746.jpeg
    7F7FCD13-C3A4-4469-862B-3BD42F320746.jpeg
    100.1 KB
Here’s the 900 to be, and it fits oh and another jig!
 

Attachments

  • 327CE27A-E634-4C2E-A2C6-487303ACC509.jpeg
    327CE27A-E634-4C2E-A2C6-487303ACC509.jpeg
    160.9 KB
  • 7CFB3D33-10F9-4EC6-873C-912CBDCB7204.jpeg
    7CFB3D33-10F9-4EC6-873C-912CBDCB7204.jpeg
    115.9 KB
  • 1EA80153-DFC0-48E7-B088-9EE80268B167.jpeg
    1EA80153-DFC0-48E7-B088-9EE80268B167.jpeg
    120.7 KB
This looks great. Assuming we would just be waiting on the August install date for brake bias numbers, is there any concerns with the factory proportioning?

Also, will there being any wheel clearancing needed? Below is a 2005-2009 V6 mustang conversion from 11” f&r to 14” f&r we did last month. We hade install custom rear brackets and space the front wheels out 7mm due to the size of the front calipers. We contemplated putting Adrenalin wheels on the mustang, but they seemed to have the same front clearance problem.
 

Attachments

  • 484D303A-CA30-4CAD-B4A4-C03731A1261F.jpeg
    484D303A-CA30-4CAD-B4A4-C03731A1261F.jpeg
    104.4 KB
  • 183A1B11-D18D-4247-AB30-AA6AC3D49B93.jpeg
    183A1B11-D18D-4247-AB30-AA6AC3D49B93.jpeg
    116 KB
  • 61B8F400-8942-408B-8A2B-4269490543F2.jpeg
    61B8F400-8942-408B-8A2B-4269490543F2.jpeg
    57.6 KB
I think the after market should have a rear 2 or 4 piston kit for the rear of mustang,
the 15.5 front and 15 rear did require a wheel change I wanted to change the 20 inch to a fordged wheel anyway. The Adrenalin wheels might fit the 14 inch caliper and rotor, but would not even come close on the 350r and with the power the wheel had to be hub centric and no spacers. I used new 05 aviator aluminum knuckles and reamed the tie rod hole. That gave me a lot of caliper clearance to the knuckle. As a side note they weigh the same as the stock parts.
 

Attachments

  • 203F0004-E48B-424B-9F99-D8C0B6CBF803.jpeg
    203F0004-E48B-424B-9F99-D8C0B6CBF803.jpeg
    94.8 KB
  • FFF33F1A-AC70-44F4-8780-9AA1595E665E.jpeg
    FFF33F1A-AC70-44F4-8780-9AA1595E665E.jpeg
    117.7 KB
  • 3F0BB68D-B3C3-40BD-8E0E-313975453F00.jpeg
    3F0BB68D-B3C3-40BD-8E0E-313975453F00.jpeg
    123.9 KB
  • A5A30847-67C2-43BB-8056-551018D0B013.jpeg
    A5A30847-67C2-43BB-8056-551018D0B013.jpeg
    115 KB
  • 08BF50B7-FF90-4AEF-A48A-917CE162142D.jpeg
    08BF50B7-FF90-4AEF-A48A-917CE162142D.jpeg
    115.2 KB
  • 8F673C37-52EF-44D9-8BE3-05D5542272A9.jpeg
    8F673C37-52EF-44D9-8BE3-05D5542272A9.jpeg
    132.8 KB
Jeff S made a rear set work too.... I have the front brackets to make the welwood mustang fronts fit ill probably sell soon....
 
10’ STA Rear Brake Update.
Just received the newly machined OEM rear knuckles from TCE Performance, with TCE brackets for Wilwood Forged Superlite Narrow 4R with OEM hat E-Brake setup. I’ll attach install photos asap.
 

Attachments

  • A34A8A1D-016F-4B40-B076-B8345518621A.jpeg
    A34A8A1D-016F-4B40-B076-B8345518621A.jpeg
    3.6 MB
  • 2D7F0424-90D2-4E95-9D4F-00E0279B6EA0.jpeg
    2D7F0424-90D2-4E95-9D4F-00E0279B6EA0.jpeg
    1.8 MB
  • D3F35570-2C73-40D7-B730-C988DA33F315.jpeg
    D3F35570-2C73-40D7-B730-C988DA33F315.jpeg
    1.6 MB
Nice, looking good !!!
Both of you keep up the great work.
I now need to find my front brackets, Think I'm gonna sell them finally... :-(
 
TCE Performance rebuilt your rear knuckles? They look great! I need new knuckles as I live in rust/ salt country!
 
Powly,
I purchased a Brand New set of OEM rear knuckle assemblies complete with backing plates, hubs, e-brake pads and bearings from Toms Auto Parts in Phoenix. They were hand delivered to TCE Performance Products in Tempe Solely to build me a set of One Off rear knuckles (right & Left) that accommodate a Wilwood rear brake kit.
For those that are not real familiar with the ST rear knuckle design, the OEM rear brake Caliper is not a Bolt On bracket design. This is a huge Buzz Killer if your wanting to add a performance braking system.
 
This looks great. Assuming we would just be waiting on the August install date for brake bias numbers, is there any concerns with the factory proportioning?

Also, will there being any wheel clearancing needed? Below is a 2005-2009 V6 mustang conversion from 11” f&r to 14” f&r we did last month. We hade install custom rear brackets and space the front wheels out 7mm due to the size of the front calipers. We contemplated putting Adrenalin wheels on the mustang, but they seemed to have the same front clearance problem.
My bias is about 66/34.
15” front with a SX6 caliper (Wilwood).
14” rear with a FNSL4 caliper (Wilwood).
Driller /Slotted rotors.
P-Brake hats.
I have zero clearance issues with the wheel setup I’m running (+35 offset / 20x9).
 

Attachments

  • DD966535-3C15-463F-BA1D-AD34E21C2AE9.jpeg
    DD966535-3C15-463F-BA1D-AD34E21C2AE9.jpeg
    4 MB
  • 93CC17D8-AA0B-45D4-996E-C146100A8C6A.jpeg
    93CC17D8-AA0B-45D4-996E-C146100A8C6A.jpeg
    1.8 MB
  • 18E274F2-F7DD-4C6D-91D4-E9549F1E2DE3.jpeg
    18E274F2-F7DD-4C6D-91D4-E9549F1E2DE3.jpeg
    1.8 MB
  • 6216833C-B2C4-4806-9EE1-3485E6820D38.jpeg
    6216833C-B2C4-4806-9EE1-3485E6820D38.jpeg
    2 MB
Hello Gearheads,
I apologize for the delay in the Wilwood rear brake install. As I mention in a past post, buying an aftermarket high performance brake kit to my knowledge is unavailable for the GEN2 STA. Also due to the rear knuckle being a non-bolt on caliper bracket, that adds another wrinkle to the rear brake upgrade.

Here we have it. TCE Performance machined a brand new set of rear knuckles for me to except Caliper Brackets, Wilwood calipers, Hats & Rotors. Another added bonus the OEM E-brake is also still retained with this upgrade. Once I started the rear install I quickly learned how much engineering actually had to be done by Todd at TCE Performance Products to make this install virtually seamless and beautiful once installed.
See attached photos for a glimpse at the complete rear setup.
 

Attachments

  • F0696AAE-794B-42E2-ACBB-6A949623AADF.jpeg
    F0696AAE-794B-42E2-ACBB-6A949623AADF.jpeg
    3.6 MB
  • FE1A2C1B-91AB-4E3E-AAE6-70558B66938E.jpeg
    FE1A2C1B-91AB-4E3E-AAE6-70558B66938E.jpeg
    3.2 MB
  • BB414591-985B-4E73-ADD7-676B8C0A2AFE.jpeg
    BB414591-985B-4E73-ADD7-676B8C0A2AFE.jpeg
    1.4 MB
  • 9AE10055-946D-4897-ABCF-A676C38BB6EA.jpeg
    9AE10055-946D-4897-ABCF-A676C38BB6EA.jpeg
    1.6 MB
  • 388E8CC1-D41A-419A-A7C8-D2E7BEFC7423.jpeg
    388E8CC1-D41A-419A-A7C8-D2E7BEFC7423.jpeg
    915.2 KB
  • 5531FBC1-5878-4C63-BF32-A948A10EA228.jpeg
    5531FBC1-5878-4C63-BF32-A948A10EA228.jpeg
    2.6 MB
  • F645F5B7-78C5-4D8E-80E9-8C4A5E3C35A6.jpeg
    F645F5B7-78C5-4D8E-80E9-8C4A5E3C35A6.jpeg
    4.3 MB
That is a very nice job well done. I spent more than 26 years in 2 Ford dealer ships I can appreciate the workmanship you and TCE Performance have done. And I am sure it stops very well also.
 

Latest posts

Top