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user 59934

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Hi Everyone,

I recently had an issue with my 2003 ST.



This has happened twice in the past few days. I've never had this problem before.



I have read all the posts on the subject that came up on the Search function. Most of the responses seem to be people guessing with no real experience in the problem.



I couldn't actually find anyone who had the same issue and came back to post on what the final diagnosis was and if it was fixed 100%. It seems most people get some input on their question and then disappear without adding the answer to the original post.



I'm hoping to find someone who has concrete experience with the issue.



First, some background....



My ST has just over 90,000 miles. It is taken care of nicely.

I religiously use a high quality Fuel System Cleaner every 4th fill-up. All the required maintenance steps have been done.



I have changed the oil with Mobil 1 every 3000 miles since the intial 5000 mile break-in period.



I clean the entire intake tract and it's components every 10,000 or so miles. This includes the IAC.



The Fuel Filter is replaced about every 25,000 miles. The current one has only about 10,000 miles on it.



Okay...here's the issue.



I drove to a car show last Saturday. It was a 2.5 hour drive. I had no issue driving there. I came out and my ST started right up, as it always did, and I drove 2.5 hours home. When I was 5 minutes from home I stopped for a bit to eat. When I came out my ST would not start.



It cranked fine but wouldn't start.



I had no choice but to let it sit because I had no one to pick me up. I walked around a shopping center and came back 2 hours later after it had cool down and it started like there was no problem.



It started and ran fine the rest of Saturday and Sunday. Yesterday, I went to a store and when I came out it did the same thing....cranked fine but wouldn't start. I sprayed some Starter Fluid in the TB and it started for a few seconds then died. So....I checked everything I could think of fuel related. I checked the Schrader Valve on the Fuel Rail and there was fuel there. I checked the Fuel Pump Relay, Fuel Pump Fuse, Fuel Pump resist button and all connections I could get to. Everything seemed ok. I didn't here the Fuel Pump prime when turning the key but I have never been able to hear it when sitting in the driver's seat. I didn't have anyone to stand in the back to listen for me.



So...I walked around a nearby Home Depot and let the car cool down for 2 hours like I did the first time it happened.



I came out and it started again like nothing ever happened.



I think this is a fuel delivery problem but I have yet to pinpoint exact why.



I was thinking a sensor somewhere is sensing the heat and telling the computer not to let the fuel pump work. Anyone know of a sensor that has a job like that?



Possibly a sensor that controls the Fuel Pump Relay? I wonder about this because I heard the Fuel Pump Relay click twice when the key was turned. This may be normal but most Relays click once when arming the circuit. If they click twice, it is usually a problem. However, maybe the circuit is designed to do that just to prime the Pump. Then, when the starter is engaged, the relay clicks back on. I switched out the relay and the second one did the same thing.



Then I was wondering about the PATS System.



Does anyone have concrete knowledge on the PATS System. If the transmitter is going bad will the engine still crank? I have heard that the only thing that is effected by the lack of a PATS signal is that the Injectors are cut off.



I ask this because right before the engine started the second time, I dropped my keys on the ground. Sometimes when a battery is going bad you can hit it against something and it will work again. I have done this to my remote door lock fob over the years. It gets me through for a few weeks until I get the chance to change the battery. Also, I have done this with my EZPass transmitter. It may also be because of a loose connection. A jarring can reset the connection.



I'm have since swtiched over to another PATS Key and haven't had the problem...but it's only been a day.



Of course the Fuel Pump could be going bad but I don't think the only time the problem would show itself is upon starting when hot...with a half a tank of gas. I would think it would shut down or at least stumble while driving also.



Jeff
 
Last edited by a moderator:
Sounds like you have fuel pressure but what about spark at this time. I had a vehicle and the garage changed the throttle position sensor, and the crank sensor to fix the problem. You can double check your fuel pressure with a fuel pressure tester I believe. Of course I'm no expert but its what I would be looking into.
 
could be the IAC solenoid.. The next time it does it, put your foot to the floor on the gas pedel and see if it starts.. If it does, the IAC is stuck closed
 
If you sprayed starting fluid in it adn it ran for a few seconds that is your number one clue that you have a fuel issue. If you depress the schrader valve you should get a really good shot of fuel out of it as it is under approx 40 psi, I'm betting that you just got a little dribble. Anyway your issue sounds like a classsic issue of failing fuel pump but I will have to tell you to check your inertia switch switch first as the majority of members here have had issues with them
 
I had a similar problem. my battery wasn't holding a charge. i could get it started and drive it regular but it wouldn't start when i would come back out from getting a quick bite to eat. have someone check the battery. Its fast and easy. cant hurt
 
Update....



It's been almost a week and I haven't had the problem again since i switched to a new key.



I'm still trying to find out what the lack of a PATS signal actually does. No one seems to know for sure whether the starter would crank without a PATS signal. Some say it would cut-off the ignition. Some say it would cut-off the fuel pump. Not one person from my 5 local Ford dealers was 100% positive...which I find ridiculous.



I ordered an uncut PATS key so I will know soon. I will try to start my ST before programming the key to see what happens.
 
The version of Pats that you have on your ST disables the starter relay, fuel pump relay and also prevents the injectors from firing. With that being said if the engine was cranking then you have another problem



2001 STs were the only ST that did not have starter disable incorporated into the PATS, on those models it would disable the fuel system which usually resulted in a start, run for 2 seconds, and then stall condition.
 
Most of them usually will crank even with a bad Pats key and Ford isn't very clear on the starter disable aspect but I THINK the way the system operates is that starter disable doesn't occur until a few attempts are made to start the engine
 
Update:



I still haven't had any problems starting my ST in 3 weeks since I started using a different PATS Key.



I don't think that was/is the problem though.



I tested a unprogrammed PATS Key and the starter would not crank with that key.



The starter cranked when I had the problem.



Both times I had the problem, the outside temperature was over 95 degrees. It hasn't been that hot out since I had the problem.



I think it had something to do with the heat causing a problem with fuel delivery. Like a vaporlock situation (which I didn't think could happen with fuel injection) or a temperature sensor shutting down the fuel pump.
 
Well, it's been about a month snce I had the starting problem.



It definately has something to do with the heat. It never happens when

the engine has been sitting for an hour or more.



It almost seems like a vapor lock type of issue. I didn't think

vapor lock could be a problem with FI systems but the problem

has the same characteristics as vapor lock. As soon as the engine

cools down, it starts like nothing happened. I don't know all the details

of the ST's FI system but if it does not have a return line, there could be

a vapor build up. Especially, if the Fuel Pump is getting weak.

However, I've had no issues with the Fuel Pump while the car was running

so i don't think it is the issue.



Anyway...if I come out of a store and it won't start, I simply turn the key on

and off a couple of times to pressurize the fuel lines and it starts easily.



Jeff
 

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